When I wrote about the Kasseler style smoked loin, I said that I’d make some more but use a dry cure rather than a brine.
I started two last month; I’ll smoke one and leave one unsmoked as my wife, Pauline, is not too keen on smoked food.
We’ll use it sliced in place of ham and it may even find its way into the odd bacon butty as it’s a loin version of US bacon! I’ll not be stopping making real British bacon any time soon though – have no fears about that!
Whilst I am a great believer in using locally produced meat from independent suppliers I’m also aware that many people don’t have the income to do this.
I hope to show with this project that you can still make some great products despite this. Many are cheaper than buying them from the supermarket. Yes, the quality may be better with meat produced to higher standards but good products can be made using meat produced on an industrial scale.
This is the piece of meat I bought from a local supermarket that sells pork produced in Britain. It’s around a kilogram of pork loin and cost £4.26 as it was discounted to £4 per kg.
That still may seem like a lot of money to some but the meat it makes can be used instead of cured ham, fried as bacon or be cut into thick slices to use as pork steaks/bacon chops – all of which would be more expensive to buy.
In Germany, it’s called Kasseler and is usually cured with the bones still in; it’s served as bacon chops. Some online references talk of it being smoked, cooked and then stored in brine which seems an odd way of going about things! However the few recipes I can find all make it in the normal way.
I’ve written before about cold smoking food and there’s even a full review of the smoker that I use – it’s simplicity itself to use. However, I realise that there can be a tendency to worry or even panic the first time you smoke something like a salmon. Questions like, should I brine or dry cure it? What brine or cure should I use? What strength should it be? How long should I cure it for? So, here’s a breakdown of what I did with the salmon I smoked for Christmas.
I bought a side of salmon, ready filleted, from the local trade wholesaler, Makro. It’s a ‘bog standard’ farmed salmon, nothing fancy, most supermarkets have similar fish on promotion around Christmas. If you can only get a whole fish you’ll need to fillet it. The filleting-fish.com website has excellent instructions and a video tutorial on how to do this. I will say, it’s a lot easier with a good filleting knife. I use a very good and very reasonably priced Victorinox. My salmon fillet weighed 1160gm. I decided to dry cure it rather than put it into a brine; it’s a lot simpler this way.
I started the salmon by covering a plastic food grade tray with salt, placing the salmon skin side down on top of it and covering the salmon with 200gm of salt. You can add all sorts of fancy things, sugar, whisky, beetroot, all sorts of stuff, but I prefer to keep mine simple.
The salt I used was medium sea salt. Ordinary table salt’s fine if you can’t get anything better but try to use one without any additives. Anyway, it shouldn’t be difficult to get some decent salt. Maldon Sea Salt’s fantastic and widely available from most supermarkets.
The salmon was put into the salt for 10 hours. Then I rinsed it and put it to dry on a cake cooling rack in the fridge with a tray below it to catch any drips. It weighed 1080gm at this stage.
14 hours later I put it into the smoker. Why 14 hours? No reason, other than that was how long it was between me putting it into the fridge and getting up the next day!
It smoked from 1 pm on 15th December ’till half past midnight on the 16th. It was getting very cold then, down to freezing, so I brought it in and put it in the fridge overnight.
The next morning, when the weather had warmed up a bit, I smoked it for 11 hours more then put it back in the fridge again.
On the 17th (are you keeping up?) I put it in to smoke at half-past eleven. Unbeknownst to me, the smoker went out. I guess from the amount of sawdust that it had used it had burned for about an hour.
I re-lit it and it smoked for 7 hours more before I returned the salmon, yet again, to the fridge. It weighed 1040gm at this time. Why am I telling you all of this? Well, it illustrates that you can smoke in stages, in fact, many would recommend it. Also, the odd setback like the smoker going out isn’t a problem.
I’ve left it to dry for 3 days in the fridge as it hadn’t lost much weight during curing and smoking. It’s now been vacuum packed ready for Christmas Day.
The target weight loss when smoking dry-cured salmon is around 15% with about half from the curing and half from the smoking. You’ll recall that the salmon started at 1160gms. It now weighs 1001gms, only 13.7% less with some 3.4% of this from the final drying period. It seems to be a common problem for home-smokers. Extra time salting or smoking leads to the salmon being too salty or too smokey. I smoked the salmon for over 30 hours! I purposely don’t let the smoke hang around in the curing chamber so that I can smoke for longer without the salmon being over-smoked. Many people using the same equipment only smoke salmon for about 12 hours; they get even less weight loss. Why worry? Well, weight loss and salting are the only protection that the salmon has. We don’t want to poison people! Why don’t we home smokers get the same losses as the ‘big boys’? I don’t know. I wonder whether it’s something to do with the age of the product we’re smoking? Some commercial boys virtually have the salmon swimming into their factories. Our’s has been gutted, travelled all over the country for days, and then sat on a fish counter. It must have lost a fair amount of weight before we even get our hands on it Or, is it because of the ambient temperature: less than 5°C? Temperatures around 20°C to 25°C would be better; perhaps someone could move Christmas to a more clement time of year!
One thing I do know though – it’s superb, and less than a quarter of the price of shop-bought.
Well, the weather finally performed as forecast and I got to test the ProQ™ Eco Smoker sent to me by Ian from ProQ™ .
The smoker arrived promptly and safely packaged.
It comprises a cardboard box with a further cardboard liner that strengthens it and forms the shelf supports, three metal wire shelves and two metal drip trays – one with handles.
Assembly is self-explanatory with instructions on the box and a video tutorial online.
The drip tray prevents nasty surprises!
A test batch of cheese and garlic is put into the box.
Fill the smoker with dust ensuring that the dust is not above the internal divides.
Light the smoker using a nightlight.
After a couple of minutes, it will start smoking, remove the night-light and place the smoke generator on the metal tray in the bottom of the box.
The box has a vent in the top to ensure a steady throughput of smoke.
After 8 hours.
This type of smoking uses only a trickle of smoke, this ensures that your food isn’t bitter. You can just see the smoke in this photo, there’s so little your neighbours won’t even know you are smoking food.
After 8 hours the food is taking on some colour.
After 11 hours the smoke generator was still going strong…
…but it’s 2 am and time for bed for me! The smoked food was wrapped well and put into the fridge overnight. The next day the colour has darkened slightly. I like to leave cold smoked food for a couple of days for the flavours to permeate the food.
So how’s it turned out? Well, it’s all as I expected really. The cheese is fine with just the right amount of smokiness. It’s a great way to add value to cheap cheese. It’s unbelievable, the difference between a rubbery Edam – only fit for erasing spelling mistakes, and its smoked counterpart.
At £30+ the generator may look expensive, but considering its ease of use and the length of time it burns – plus its economical use of dust – it pays for itself in no time at all. A couple of sides of smoked salmon will not only recoup your outlay but make you a lot of friends in the process! I guess that it’s only guys who’ve spent hours in the cold and rain tending other methods of producing cold smoke that really appreciate how brilliant this little gizmo is; take it from me it’s superb; you don’t even want to consider an alternative.
As to the Eco-smoker, well the obvious comment would be: “That’s a lot of money for a cardboard box!”. However, I know from experience that finding something suitable for use isn’t as easy as it seems at face value. There’s no doubt that given a suitable undercover space for storage and use, it will last for ages. Yes, undoubtedly you will want something more permanent in the longer term but this well thought out turnkey solution makes a great alternative in the short to medium term.
It will also be great for the hunting/shooting/fishing fraternity who may wish to have a portable smoking solution or anyone with too little space for a more permanent smoker. In my case, it will allow me to cold smoke food at the same time as I am using my purpose-built smoker for hot smoking – an advantage as I make batches of different types of products at once – some for hot smoking and some for cold.
All in all, what a great Christmas present for the foodie in your life.
The Eco-smoker and Cold Smoke Generator are available at various prices from ProQ™ and their stockists.
Update: Soon after I wrote this a friend bought a ProQ smoker and I gave him the Eco smoker box. I know for a fact that he was still using it last year to smoke salmon. That’s over 10 years of use. Amazing.
What springs to mind if I mention Emmet? Is it a Cornish tourist, or maybe the neighbour of Hyacinth Bouquet in the famous sitcom? Well, to any foodie or meat curer it won’t be either; it’ll be the makers of the famous Suffolk Black Ham that used to hold Royal Warrant, Emmett’s of Peasenhall. They’ve been making ham for over 150 years. Whilst there are other black hams, including the famous Bradenham from Wiltshire, Shropshire Black Ham, and a less well-known one from Derbyshire, Emmett’s seems to have become the one people talk about. It’s featured in the press and used to be rolled out on Delia Smith’s TV programmes at Christmas.
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